Pet Bottle Washing and Recycling Machines

Efficient machines designed for washing and recycling pet bottles to promote sustainability.

PET Bottle Washing & Recycling Machine / Line500 - 6000 KG/H

PET Bottle Washing Line

Post-consumer PET bottles make up the majority of recycled plastic. The largest consumers of PET resin have all committed themselves to incorporating 50% or more percent of recycled content into their PET bottles. There are two barriers to these goals: the lack of post-consumer PET and the lack of recycling infrastructure. It can be expected that recycling rates will be pushed to much higher percentages from where they are today, and the industry will follow with substantial investments into recycling plants. The outlook for business is phantastic!

Our washing plant starts with PET bottle bales. The bales are opened, and the contents are separated. This initial step also removes small debris like stones to save the sharpness of the grinder blades.

From there the de-baled bottles may go through an initial bottle sorter or to a first washing line. This step depends on which application the flakes will be used. If flakes are to be used for bottle-to-bottle applications, up to 3 sorting machines may be necessary. This also depends on the quality of the postconsumer bottles.

After the initial sorting the bottles are being ground, washed, possibly sorted again, then go through a caustic wash. Labels and glue are removed in this step and the flakes are further cleaned. At some point the enter a floating tank where the heavy PET sinks to the bottom while the lighter HDPE and PP parts from the closures float to the top and are skimmed off.

After a metal separator the washed flakes are dried and filled into bags.

Flakes quality is distinguished by the presence of contaminants in parts per million:

-<250 ppm is used for polyester fibres and strapping
<100 ppm is used for PET sheet that can be used for food.
< 50 ppm is used for bottle-to-bottle recycling.

The layout of the line is determined by the quality of the post-consumer bales and the intended application for the flakes. Our team will propose a detailed plant layout once we have all the input parameters. Our lines offer the most cost-effective solutions for you intended application.

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Parts
- Pet All continues to fulfill all spare part needs and do so in a timely manner.
- Our shipping and logistics partners ensure no significant delays are incurred.

Reliable Technical Support
- Technical service options available – Technicians drive and not fly to service calls until further notice to help keep our staff and customers safe.
- The safety and wellbeing of our technicians and your staff is top priority, and we will evaluate each in-person service request on an individual basis.
- We are available for teleconference troubleshooting and diagnostics.

Sales Support
- Production of new machines and molds continues.
- Our sales people are always available to provide a free quote and answer any questions.

Plastic Washing & Recycling Machine - Complete Plant

Enhancing Recycling Efficiency with Pet All Manufacturing Inc.

Revolutionizing Bottle Washing & Recycling – Engineered for Excellence

Post-consumer PET bottles are undoubtably among the most important components of the recycling market. Recycled PET may be used in a wide variety of final applications, with very interesting and remunerable financial returns for the recycling companies. As the quality of the collected PET bottles varies significantly from country to country, it Is necessary to be continuously updated on the technologies and technical solutions of PET recycling, to correctly process the most difficult and contaminated materials and reach the best final quality.

Our experience in PET bottle washing & recycling, provides our customers with technical solutions and state-of-the art recycling technologies, delivering a response tailored to the frequently changing needs of our customers and the entire market.

Overview

About Us

Pet All Manufacturing Inc. is a leading global provider of advanced recycling solutions, specializing in bottle washing and recycling machinery. With over 40 years of experience and even more reputable clients, our company has established a reputation for delivering innovative and reliable equipment that enhances recycling efficiency and supports sustainability goals.

Mission

Our mission is to drive the transition towards a circular economy by providing state-of-the-art technology that transforms waste into valuable resources. We are dedicated to reducing environmental impact through efficient recycling processes and contributing to a cleaner planet.

Core Competencies:

Bottle Washing Technology: Our high-pressure washing systems ensure thorough cleaning of bottles, removing residues and labels with precision.
Recycling Solutions: We offer integrated systems that streamline the recycling process, from collection and sorting to washing and material recovery.
Energy Efficiency: Our machines are designed to operate with minimal energy consumption while maximizing output.

Global Presence

With a network of operations and partnerships across multiple continents, Pet All Manufacturing Inc. serves a diverse clientele, including municipalities, recycling facilities, and packaging companies.

Commitment to Excellence

We pride ourselves on our commitment to quality, customer satisfaction, and continuous innovation. Our team of experts provides comprehensive support, from installation and training to ongoing maintenance and customer service.

These 3 images are of actual client facilities.

Our Solution

Pet All Manufacturing Inc. addresses recycling challenges with cutting-edge bottle washing and recycling technology that enhances efficiency and sustainability. Our advanced systems streamline the recycling process by providing high-pressure washing to thoroughly clean bottles, intelligent sorting to separate different plastics, and energy-efficient operations to minimize costs. By integrating these innovative solutions, we help facilities improve recycling rates, reduce operational expenses, and meet regulatory requirements, all while supporting a more sustainable and circular economy.

Features and Benefits of Pet All Manufacturing Inc.'s Bottle Washing and Recycling Machines

Features

1. High-Pressure Washing Systems:

Feature: Advanced high-pressure jets and rotating brushes.

Benefit: Thoroughly cleans bottles, removing residues, labels, and contaminants efficiently.

2. Automated Sorting Technology:

Feature: Intelligent sensors and automated sorting mechanisms.

Benefit: Accurately separates different types of plastics, improving sorting accuracy and reducing manual labor.

3. Energy-Efficient Operation:

Feature: Low power consumption design with optimized energy use.

Benefit: Reduces operational costs and minimizes environmental impact through lower energy consumption.

4. Robust Construction:

Feature: Durable materials and heavy-duty components.

Benefit: Ensures long-lasting performance and reliability, even under high-volume processing conditions.

5. User-Friendly Interface:

Feature: Intuitive control panels and monitoring systems.

Benefit: Simplifies operation, reduces training time, and facilitates easy adjustments and monitoring of machine performance.

6. Integrated Drying Systems:

Feature: Efficient drying mechanisms post-washing.

Benefit: Ensures bottles are thoroughly dried and ready for subsequent recycling stages, improving overall processing efficiency.

7. Modular Design:

Feature: Scalable and customizable machine configurations.

Benefit: Allows for flexible integration into existing systems and adapts to varying processing capacities and requirements.

Benefits

1. Enhanced Recycling Efficiency:

Benefit: Speeds up the recycling process and improves the quality of recycled materials, leading to higher recovery rates and better resource utilization.

2. Cost Savings:

Benefit: Reduces labor and maintenance costs through automation and energy-efficient operations, resulting in lower overall operational expenses.

3. Environmental Impact:

Benefit: Supports sustainability goals by minimizing waste and energy consumption, contributing to a reduced environmental footprint.

4. Compliance and Adaptability:

Benefit: Helps facilities meet regulatory requirements and adapt to varying recycling needs, ensuring smoother compliance and operational flexibility.

5. Operational Reliability:

Benefit: Provides consistent and reliable performance, reducing downtime and ensuring continuous, high-quality processing.

6. Improved Quality of Recycled Output:

Benefit: Ensures clean and dry bottles, enhancing the quality of the recycled material and making it more suitable for reuse or resale

How It Works

Pet All Manufacturing Inc.'s bottle washing and recycling machine operates through a streamlined process designed for efficiency and effectiveness. First, collected bottles are fed into the machine where they are sorted using advanced sensors to separate different types of plastics. The bottles then undergo high-pressure washing to remove residues and labels. After washing, the bottles are thoroughly dried using integrated drying systems. The cleaned bottles are then processed into reusable materials or prepared for further recycling stages. This comprehensive approach ensures high-quality output while minimizing operational costs and environmental impact.

Process Steps

Bottle bale conveying
Debale
Whole bottle pre-washing
Bottle label removing
Intelligent optical
Sorting system
Sena I hot washing
Floating washing
Dewatering
Crushing
Manual sorting system
Drying
Bottle label separating / dust remover
Color sorting
Bottle flakes packaging

Horizontal and Vertical type. It is used to open PET bottle packages, which can improve working efficiency and reduce labor costs.

Stand Alone Machinery

Pre-washing the whole bottle, removing the majority of impurities. Better for accurate sorting in the next step.

Pre Washer

Through input high temperature and high pressure steam, add chemical Medicament, like NAOH, cleaner and etc., efficiently remove glue and oil in the surface of PET flake.

Hot Washer

Washing PET bottles & Removing impurities in bottles caps, bottle rings, labels and flakes.

Inclined Floating Washer

Special design for PET, powder rate is low, and the blade is made by imported materials, which have longer life usage, and more convenient for blade changes.

Crusher / Grinder

Removing labels from PET bottles with high efficiency, this reduces the pollution from non-PET material.

Bottle Label Remover

Horizontal type, high speed: 2300rpm. Much more efficient than the traditional vertical type.

Horizontal Centrifugal Dryer

A special machine designed for removing the remaining any remaining labels.

Zig Zag Label Separator

Plastic Flake Pelletizing Line

Applications: PE, PP, ABS, PS, HIPS, etc

Pelletizing & Strand Pelletizing

Applications:

Fiber Reinforcement: glass fiber, carbon fiber reinforced PP, PA, PBT, ABS, AS, PC, POM, PPS,PET, etc. Polymer Blending: blending of PC/ABS, PNABS, PP/EPOM, PNEPOM, PP/SBS, etc.
Incorporation of Fillers: CaC03, Talc, Ti02, carbon black filled PE, PP, or EVA etc.
Cable Compounds: Cable sheath, cable Insulation compounds of LOPE, HOPE, LLOPE, MOPE; radiation cross linkable compounds, optical fiber protection compounds, heat-shrinkable polymer compounds.
Special Compounds: PPR pipe compounds, PE compounds for crosslinked pipes, tobacco filter compounds etc.
High Concentration Color Masterbatches: PE, ABS, PS, EVA, PET, PP etc. with high concentration of pigments and other processing aids.
Masterbatches with Flame-Retardants: PP, PA, ABS, 8/A, PBT, etc. with flame retardants and other additives. Special Functional Masterbatches: Masterbatches with anti-static, antibacterial, or other special functional fillers.
Masterbatches for Degradable Polymers: PP, PE, PS, etc, blended with high concentration of starch and other processing aids.