EBM Hybrid and Full Electric Machines

Extrusion Blow Molding Machine Manufacturer

The HE and FE series are identical except that the HE has a Hydraulic Clamp

The heavy duty, Phoenix series is available in the following 5 sizes as standard, available in Hydraulic HE and FE sizes:

	105F	1010F	1012F	1015F	Special 10-155
Platen Size (W x H)	300mm x 365mm	380mm x 440mm	480mm x 340mm	700mm x 445mm	480 x 445
Machine Stroke	500mm	650mm	650mm	900mm	650mm
Standard Clamp Tonnage	78Kn	127Kn	110Kn	196Kn	127Kn
Standard Extrusion Capacity	60Kg Hour (65mm extruder)	90 / 105Kg Hour (75mm extruder)	70 / 120Kg Hour (75mm extruder)	230Kg Hour (100mm extruder)	185Kg Hour (90mm extruder)
Open Close Stroke	250mm	350mm	200mm	390mm	350mm
Machine Size (L x H x W)	3.8M x 2.45M x 3.6M	4.34M x 2.6M x 3.15M	4 M x 4.04 x 3.15M	6.2M x 4.7M x 2.5M	4M x 4.10M x 2.6M

Other models up to 20L available on request.

Design / Integration / Support:

Our design engineers have paid particular attention to the design of the following:

All electrics designed to meet CSA, UL and CE electrical standards with American based componentry.
Safety standards to OSHA and ANSI, with 360° special protection with OMRON disconnects for operator safety.
Design of clamp, horizontal linear carriage and blow pins with Proportional Hydraulics to give high speed and reliable operation, or with servo motors on the FE Full Electric.
Siemens Controller (S7) with 100 sets of storage and Siemens 50pt or 100pt parison control.

Complete Plant System :

Blow Mold
Auto De-flash
Robot takeout of bottle through middle to 1 side
Scrap removal to 1 side
2nd scrap removal to re-grinder
Post mold cooling
Molds provided (blow & de-flash)
Parison Control
View Stripe (to order)
IML (to order)
Auto Lubrication
Multilayer (to order)

Product Types

Phoenix Series

Take-out of product through middle machine to 1 or 2 sides (choice) - Robot Arm System.

Conveyors Through middle for finished bottles.Scrap conveyor underneath, then onto grinder conveyor up to mouth of grinder.

Screen Siemens 7” touch screen standard.

Die Head Chrome plated die head with torpedo design.

Clamp Massively constructed toggle system with balanced frame.

Controls Cold start protection, self-diagnosis, empty hopper warning.

Lubrication Automatic control system.

Linear High precision, explosion proof guides (linear). Rapid, smooth movement.

Electrics CSA (Canadian Standard Electrics) systems, UL equivalent, CE equivalent.

Machine Layout

Configuration Linear Bearing, bobbing head system

Clamp

Linear Guides

Extruder:

Left / right head adjustments
4 sections temperature control
3 sections cooling fan

Design of Scrap Removal Horizontal removal and climbing conveyor to grinder.

Scrap Conveyor to Grinder

Manufacture of Machine To strict specifications controlled by Pet All Asia staff office. OSHA safety standards throughout, with gate safeties and utilities (disconnects) to OSHA standards. ESA sticker for Ontario standards included.

Scope of Supply Machine, parison control, de-flash, robot takeout, head, scrap conveyors (2), bottle takeout conveyor.

Molds

Molds Aluminum with copper beryllium inserts standard, available with machine.

Copper Insert

Molds Mounted

Head Tooling Available.

De-flash Tooling Available

Knife Variety available.Hot knife or pre-squeeze pinch knife standard

Technical Specifications

Full Electric EBM Machine Product Technology

Higher output speeds, higher production volumes, 45% lower energy consumption than Hydraulic Machines.

Full Electric EBM Machine (Model Can Mold Phoenix FE)

1. Long Distance Trouble Shooting

Control of computer and program from manufacturer’s site to customer via Team Viewer.

2. Servo Parison Control

100 point electric servo parison control system. Response speed 1ms Repeat accuracy 0.005mm

3. Electric Head Lift

Multiple speed control for die head. Fast lift up, and slow decent, providing stable head lifting motion.

4. Servo Blow Pin

Double direction guide rail design for blow pin with precise ball screw, increasing the stability of blow pin.

5. Electric Platform Elevation

Electric driven lifting platform with worm gear reducer and guide technology to achieve stability.

6. Servo Robot Takeout System

3 in 1 cantilever robot, with accurate positioning.

7. Servo Mold Clamping – 250mm

Patented electric mode-lock. Low or with enlarged speed ratio technology. Clamping force is increased. Force of the front and rear clamping plates is very uniform. 1 second mold open / mold close (250mm mold open stroke).

8. Servo Carriage

Stable, smooth servo carriage movement.

9. Pneumatic System

The pneumatic system for blowing is separate from the main air system. A cooling device in the blow pins speeds up the cooling time and shortens production time. Robot arm fingers also include a post-cooling system.

10. Water System

Blow pin and robot takeout have water cooling, to accelerate the cooling of products.

11. Mechanical Motions

Servo motor control gives a fast response and a smooth trajectory.

12. Energy Saving

With servo motors and newest clamping technology, the full electric EBM machine saves energy consumption of up to 50% compared to traditional hydraulic machines.